Management System×アステックコンサルティング - メーカー・企業と製品の一覧

[Case Study on Solving Issues in Smart Factory Construction] Equipment Maintenance

Significant reduction of personnel-related tasks! A case where improvement in equipment utilization rate and efficiency of maintenance were achieved.

We will introduce a case study that solved the challenge of "equipment maintenance" with the support of Astec in building smart factories. By utilizing tools for equipment maintenance, not only can equipment troubles and line downtime be reduced, but it is also possible to significantly decrease reliance on individual expertise by accumulating maintenance know-how. By using an all-in-one tool that integrates operational monitoring, maintenance parts inventory management, trouble aggregation, inspection management, and failure prediction detection, improvements in equipment operational rates and maintenance efficiency can be achieved. [Case Overview <Maintenance Parts Inventory Management>] ■ Expected Effects - Improvement in equipment operational rates, elimination of line downtime, reduction of maintenance parts inventory ■ Main Functions and Features - Use of handheld readers and barcodes, order point management, integration with inspection management *For more details, please refer to the PDF document or feel free to contact us.

企業：アステックコンサルティング
価格：Other

Other Management Services

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[Case Study on Solving Issues in Smart Factory Construction] Inventory Management

Significantly reduce inventory management time with RFID! Introducing a case of efficient inventory management made possible.

This is a case study of solving inventory management challenges with the support of Astec in building smart factories. When companies manage inventory, having a large number of items can take an enormous amount of time to manage. By utilizing ICT tools, inventory counting tasks can be shortened, allowing for efficient inventory management. With RFID, simply holding a reader up to the IC tags attached to products allows for multiple items to be read at once without moving them, significantly reducing the time required for inventory tasks. [Case Overview: Significantly Reducing Inventory Counting Time with RFID] ■ Expected Effects - Reduction of inventory, alleviation of workload, reduction of inventory management tasks, - Improvement of inventory accuracy, establishment of traceability, asset management ■ Main Features: Batch reading, storage location guidance, use of IC tags and 2D codes, etc. *For more details, please refer to the PDF document or feel free to contact us.

企業：アステックコンサルティング
価格：Other

Other Management Services

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Quality Management System for the Pharmaceutical Industry "Quality Designer for GxP"

Significantly improve operational efficiency through total management of quality-related tasks!

■Customers can configure reports Flexibly respond to modifications of flows and revisions of reports due to changes in existing operations. It is possible to lead the digitization of various operations beyond just QMS operations in-house. ■New feature [Management of Manufacturing Record Issuance] is here! Utilizing the existing document management function, it achieves management of the latest version/history (original document management). Management and operation can be done by the system without human intervention from request to printing. Electronic reports are utilized and operated with "Quality Designer for GxP." Records are kept as audit trails.

企業：アステックコンサルティング
価格：Other

Information and communication equipment and infrastructure
Other Software
Process Control System

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Kaizen Maker

By simply having a beacon tag, it becomes easy to collect data on the worker's "location" and "status" and visualize it.

The "InQross Kaizen Maker" allows for easy visualization of human movements and locations. The installation of location tags and the setup of the app can be done by the customers themselves, without the need for expert dispatch or electrical work. No BI tools are required. With comprehensive analysis features, improvements can be easily initiated. 【Features】 ■ Easy installation and quick start - Can be easily installed, with data collection starting in about an hour - The dashboard screen shows real-time human positions ■ Easy data collection (when, where, who, and what they are doing) - Human tags are equipped with motion sensors - Workers' "conditions," "step counts," and "activity levels" can be understood ■ Comprehensive analysis features (various visualizations via the app) - Collected "location" and "condition" data can be visualized using graphs and maps *For more details, please refer to the PDF materials or feel free to contact us.

企業：アステックコンサルティング
価格：Other

Information and communication equipment and infrastructure
Other Software

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Just by having a beacon tag, the worker's location and status can be seen!

By simply having a beacon tag, it allows for easy data collection and visualization of the worker's 'location' and 'status'.

At the end of the work... Manager: "A, what were you doing during the work this afternoon?" Worker A: "I was doing processing... no, I was inspecting the products...? I'm sorry. I can't say for sure; I was doing various things." Manager: "This is troubling... then how about you, B?" Worker B: "I was also doing various things... I'm sorry. I think it was either preparing materials, processing, or quality inspection." Haven't you experienced something like this? 'InQross Kaizen Maker' can easily visualize the movements and locations of people.

企業：アステックコンサルティング
価格：Other

Information and communication equipment and infrastructure
Other Software

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Dramatically shorten inventory management using RFID!

Significantly reduce inventory management work hours using RFID tags: 'MANICA EXCEL TOOL'

Picking Staff A: "To check the inventory levels, we have to do stocktaking every single day... it's really tough. Is there any way to make it more efficient?" Picking Staff B: "If our work could be done in an instant, it might mean fewer stocktaking personnel and one of us might not be needed anymore." You can utilize your current Excel ledger as it is, and reduce the stocktaking process to less than 1/10 of the time! The 'MANICA EXCEL TOOL' allows you to easily match materials and products with RFID tags using a handheld reader, making it simple to verify against your Excel ledger. Additionally, since RFID tags can be read in bulk, the stocktaking process can be significantly shortened.

企業：アステックコンサルティング
価格：Other

Process Control System
Construction and process management software

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Solve the problem of slow on-site improvements! This is the visualization of work!

By simply having a beacon tag, it allows for easy data collection and visualization of the worker's 'location' and 'status'.

■A Scene in the Manufacturing Department■ Manufacturing Department Head A: "I want to promote improvements on the shop floor to enhance productivity, but I can't really tell if the workers' movements are truly becoming more efficient just from the daily reports and production results..." Manufacturing Section Chief B: "A, regarding the data needed for the improvements you instructed, we can extract some from the daily reports, but how should we analyze it?" Manufacturing Department Head A: "Analyzing it is also your job. First, think about how to improve the shop floor based on the data." Manufacturing Section Chief B: "(Analyzing is tough...) Understood. Is it okay to use some kind of tool to facilitate overall sharing while considering this?" Manufacturing Department Head A: "As long as it produces results, there’s no problem. Start immediately." The perfect solution for such concerns is 'InQross Kaizen Maker.'

企業：アステックコンサルティング
価格：Other

Information and communication equipment and infrastructure
Other Software

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Optimal for standard time measurement and work performance collection! "Okudake Board"

Isn't the movement of people and equipment in the work process a black box?

< A Scene from a Management Meeting Involving the Factory Manager > Factory Manager M: "It seems that we have been able to gather work performance data recently, but how accurate is that data?" Site Manager T: "Since the workers are recording their performance at the end of the day, it's still far from being called precise data." Factory Manager M: "I heard that standard times are essential when introducing a production scheduler. If the accuracy of the standard times doesn't improve, won't it be difficult to create good plans?" Site Manager T: "That's right. The accuracy of the standard work times for each process will determine the accuracy when scheduling the production plan." Factory Manager M: "I see. Before we introduce the production scheduler, how can we improve the accuracy of the performance data?" Site Manager T: "If we don't keep the operations simple, it will ultimately become a burden for the workers. Hmm, let me see if I can find something good."

企業：アステックコンサルティング
価格：Other

Process Control System
Construction and process management software
Inventory Management System

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It is an indispensable era for factories to have production management systems.

In this column, we introduce how to utilize production management systems in manufacturing to connect to improvements that spread throughout the entire factory.

While the number of companies in the manufacturing industry that have implemented production management systems is increasing, there are likely many who are struggling to utilize these systems effectively. Production management systems are one of the essential systems for the manufacturing industry. So, what are the objectives of implementing a production management system? In this column, we discuss how to effectively utilize production management systems in the manufacturing process to lead to improvements throughout the entire factory. We encourage you to read it thoroughly. *For detailed content of the column, please refer to the related links. For more information, feel free to contact us.*

企業：アステックコンサルティング
価格：Other

Process Control System
Construction and process management software

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Creating a workplace utilizing a production management system.

Let's effectively utilize the system by implementing an improvement cycle that is conscious of the connection between the production management system and the site.

No matter how good a production management system is implemented and planned, if the on-site staff cannot keep up, it will lead to an unbalanced situation. It is essential to improve the accuracy of the system while also upgrading the on-site capabilities. This column discusses how to effectively utilize a production management system by creating a conducive work environment. Please take this opportunity to read it. *For detailed content of the column, you can view it through the related links. For more information, please feel free to contact us.

企業：アステックコンサルティング
価格：Other

Process Control System
Construction and process management software

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Building a production management system tailored to ideals.

How to build a production management system. This column introduces the methods and ideas necessary during the conceptual phase of system construction.

To build a production management system tailored to ideals in the manufacturing field, it is essential to first gather four basic types of information: demand information, inventory information, procurement information, and production information. In this column, we will explain the methods and concepts necessary for the conceptual phase of building a system based on these four types of basic information! To effectively utilize the system, we emphasize the importance of being able to envision specific utilization methods during the conceptual phase. We encourage you to take this opportunity to read it. *For detailed content of the column, please refer to the related links. For more information, feel free to contact us.*

企業：アステックコンサルティング
価格：Other

Process Control System
Construction and process management software

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Management System×アステックコンサルティング - メーカー・企業と製品の一覧

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